Zinc Die Casting - ABCO Diecasters

What is Zinc Die Casting?

Zinc casting is undoubtedly one of the most significant procedures in the manufacturing industry. This revolutionary and effective method utilizes high-pressure liquid metal and tool steel dies to create exceptionally robust and reliable products. It is versatile enough to handle numerous non-ferrous metals, including aluminum, copper, magnesium, lead, pewter, tin alloys, and zinc. However, it is essential to note that the metal used will have a substantial impact on the process itself, and therefore, manufacturers must tailor their machinery to suit specific requirements. This is why hot chamber machines are an essential component when it comes to conventional zinc die casting. With their state-of-the-art technology, these machines facilitate an efficient and dependable process that allows manufacturers to deliver high-quality results. It is no wonder that this process has become indispensable to a broad spectrum of industries and serves as a crucial method for creating an array of products.

Benefits of Zinc in Die Casting

Zinc is a metal that has gained immense popularity in various industries due to its exceptional properties and benefits for die-casting. The diverse range of advantages that Zinc offers to make it a standout choice for the die-casting process. Among the many benefits of Zinc, its superior casting ease and unmatched flexibility stand out, making it better than other metals like magnesium and aluminum. This metal promises cost-effectiveness, enabling manufacturers to reduce production costs while still providing accurate and high-quality end results.

Zinc has excellent physical and mechanical properties, making it an ideal option for achieving superior finishing of the final product. These exceptional abilities have revolutionized the die-casting process, ensuring unparalleled reliability and efficiency. Zinc provides significant benefits to numerous industries seeking perfection in their products. Whether it is achieving high-quality results or maximizing cost efficiency, Zinc is undoubtedly the perfect choice for die-casting your products. If you are looking for an outstanding metal that is perfect for die-casting, Zinc is the go-to option that delivers unbeatable results.

What is High Pressure Die Casting? (HPDC)

Hot chamber die casting is a widely preferred manufacturing process that is highly popular for creating intricate metal parts with impeccable accuracy and precision. This process is carried out using low melting point materials, including zinc, which is capable of providing unmatched protection to the gooseneck and nozzle. Hot chamber die casting is executed on specialized machines that comprise two crucial components – the fixed cover die and the movable ejector die on platen. In the initial step, the process includes the injection of molten metal into the mold at a high-pressure, which is then held in place by a plunger until it cools down to the required state. Finally, the last step includes the manual or automatic removal of the molded part using the ejector die and pins. An array of benefits comes along with this high-pressure method, and one of the prime advantages is its tight control, ensuring that the final output is devoid of any porosity, cracks, or other imperfections. Therefore, it is regarded as the most suitable option for creating top-grade metal products that satisfy various application requirements.

Some Key Industries we serve

Agricultural

Automotive

Heavy Truck

Lawn & Garden

Motion Control

Medical Device

Door Hardware

Window Hardware

Electronic Strikes

See our machines in action

Our Die Casting Department

Conventional Machines

We have 12 Conventional die casting machines with a tonnage range from 200-650 Tons.

Multi-Slide Machines

We have 4 multi-slide Techmire machines

Peripheral Equipment

Robotic Arms

All 12 of our conventional machines are outfitted with Kawasaki robotic arms for load and unload.

Trim Presses

Each Conventional casting work cell has Trim Press