PRODUCING HIGH QUALITY ZINC CASTINGS SINCE 1971
ZINC DIE CASTING | PRECISION MACHINING | POWDER COATING
Experts in Zinc Die Casting
WHO WE ARE
We Are A Full Service Turn Key Zinc Die Casting Manufacturer With The Secondary Operations Required To Provide Finished Parts To Customers.
What we do
Zinc Die Casting
ABCO employs both conventional and multi-slide die casting techniques to meet a diverse array of customer needs. This allows us to manufacture intricate castings with tight tolerances using our extensive range of die-casting machines. Consequently, we have the capability to produce parts ranging from just a few ounces to as large as 8 pounds.
Our Capabilities
die casting capabilities
Conventional die casting
multi-slide die casting
Secondary Manufacturing
secondary operations
Machining
Powder Coating
assembly
Advantages of Zinc Die Casting
Strength
Zamak, an alloy of zinc, aluminum, magnesium & copper is very strong compared to aluminum and requires less material to reach the same strength
Accuracy
When heated to it's melting temperature, Zamak becomes very fluid allowing for tight tolerance parts right out of the die casting machine.
Machinability
Zamak is also a great choice when very high precision is required because the metal has great machinability characteristics.
Surface Finishing
When a finish is properly selected and applied to cast zinc, almost any desired aesthetic characteristic and coating durability can be achieved
Thin Wall Applications
Zinc's superior casting fluidity, strength and stiffness permits the design of thin wall sections for reduced weight and material cost savings.
Faster Cycle Times
Die casting production rates of zinc are much faster than for aluminum or magnesium
Message from the President
WELCOME TO ABCO
Hello, and welcome to ABCO! We’re thrilled to have the opportunity to assist you. Our team is dedicated to delivering top-quality services and products while prioritizing customer satisfaction. We truly believe in going above and beyond to provide customized solutions that meet your unique business needs and goals.
Rest assured that we value your business, and we’re excited to help you achieve success. You can count on us to offer reliable and cost-effective services that will exceed your expectations. If you have any questions or would like to learn more about our services, please don’t hesitate to get in touch. Thank you for considering us for you next project.
Joe Vitollo,
President of ABCO Diecasters Inc.
Chairman – NADCA: North American Die Cast Association
Where our castings are used
INDUSTRIES WE SERVE
Medical
Door Hardware
Agriculture
Window Hardware
Heavy Truck
Lawn & Garden
and many more!
Our Blog
Why Forward-Thinking Manufacturers are Replacing Brass with Zinc: A Strategic Move for the Future
Global industries are entering a critical new era. With the explosive demand for AI data centers, electric vehicles (EVs), renewable energy, and massive tech infrastructure projects, raw material markets are
The Impact of Tariffs on Zinc Die Casting: Why Sourcing Professionals Must Plan Ahead
Are Tariffs Quietly Draining Your Profit Margins? Recent trade policies have introduced significant tariffs on imported goods, affecting various industries, including zinc die casting. For sourcing professionals, failing to account
From Strength to Sustainability: Why Zinc Die Casting Outshines Plastic Injection Molding
Why Choose Zinc Die Casting Over Plastic Injection Molding? When it comes to manufacturing components, engineers face a critical decision: choosing the right material and process. While plastic injection molding
The True Cost of Offshoring: Why Total Landed Costs and Inventory Carrying Costs Matter in Manufacturing Decisions
In today’s global economy, many companies are drawn to low-cost countries like China for their manufacturing needs. The allure of cheaper labor and established supplier networks can make overseas sourcing
The Evolution of Robotics: Cobots vs. Traditional Industrial Robots
The landscape of manufacturing and industrial operations has undergone significant transformation over the past few decades, largely driven by the advancement of robotics. Within this domain, two key types of
Revolutionizing Manufacturing: How Generative AI is Powering the Future of Robotics
Generative AI is significantly advancing the use of robotics in manufacturing by enhancing automation, improving efficiency, and enabling more flexible and adaptive production processes. Here are some key ways generative
Frequently Asked Questions
Please contact us for additional information.
CNC machining is a manufacturing method where computer software guides the movement of tools and machinery in a factory. This technique offers advantages such as reliable production, faster speed, and improved safety measures. CNC machining reduces labor expenses, minimizes waste, and enhances productivity. It can be applied to control various sophisticated machinery, including grinders, lathes, mills, and CNC routers.
Complex parts are frequently first made using die-casting and then undergo machining to add important details. This helps to decrease both the time and cost of CNC machining. The automotive sector heavily relies on CNC machined zinc alloys.
One of key advantages of zinc casting is the ability to hold tight tolerances. In some cases as tight as +/- 0.001″. However based on certain part geometries or for extremely tight tolerances, CNC machining is utilized to reach precise and exact specifications.
The mostly commonly used CNC machines in metal cutting are Mills & Lathes. The main difference between a CNC lathe and a CNC mill is the way the machine and the part rotate. A CNC lathe rotates the workpiece or bar stock against the cutting tools to make a shape. By contrast, in a CNC mill, the cutting tools rotate around the bar stock. This difference is subtle, yet they allow each machine to create particular objects or make particular cuts with speed and efficiency.
Zinc Alloy Castings have good machinability – providing high quality and productivity over a wide range of machining conditions. Long tool life, low cutting forces, good surface finish and small chip formation are easily achieved.
Die casting is a method in which molten metal is injected into a mold under intense pressure. The mold consists of two solid steel dies that function similarly to an injection mold. Die casting typically involves the use of non-ferrous metals like aluminum, copper, zinc, lead, pewter, magnesium, and tin alloys. The specific machine, either hot or cold-chamber, is selected based on the type of metal being cast. For traditional zinc die casting, hot chamber casting machines are employed.
Zinc is the metal of choice for die-casting because of its flexibility, versatility, and ease of casting. It outperforms aluminum and magnesium in terms of cost reduction and precision. Zinc possesses outstanding physical and mechanical characteristics, resulting in top-notch finishing that meets the demanding requirements of customers. With its transformative influence on the die-casting procedure, zinc delivers remarkable dependability and effectiveness.
Hot chamber die casting is a technique where materials with low melting points, such as zinc, are utilized to safeguard the gooseneck and nozzle. The machine consists of two components: a stationary cover die and a mobile ejector die on a platen. The molten metal is injected into the mold under intense pressure, and it remains there with the aid of a plunger until it solidifies. Subsequently, the molded part can be manually extracted or ejected using the ejector die and pins.
Zamak is a family of alloys with a base metal of zinc along with the alloying elements of aluminum, magnesium, and copper. Zamak alloys are part of the zinc aluminum alloy family: they are distinguished from other ZA alloys because of their constant 4% aluminum composition. The name Zamak is an acronym of the German names for the metals of which the alloys are composed: Zink (Zinc), Aluminum, Magnesium and Kupfer (Copper)
Zinc die casting is widely used across a variety of industries due to its strength, precision, and cost-efficiency. Industries such as medical, appliances, hardware, agriculture, and heavy trucks rely on zinc die casting for components that demand durability and intricate detailing. Its versatility also makes it ideal for custom designs in both high- and low-volume production. Whether it’s creating complex medical device parts or rugged hardware components, zinc die casting delivers reliable performance and high-quality results.
The process of electrostatic powder coating is employed to put a dry coating of powder onto metal surfaces. This is achieved by using electrostatic attraction to charge the powder particles and guide them towards the metal surface, which is grounded. The charged particles are attracted to the surface and stick to it, creating a consistent and long-lasting coating that is resilient against scratches, rust, and fading.
Powder coating is a durable and cost-effective method for enhancing products that offers many advantages. A couple of the top benefits are exceptional durability and longevity to withstand the harshest of environments. Powder coating is also environmentally-friendly, producing little waste and reducing emissions. This method produces high-quality, damage-resistant products and is populate in many industries including automotive, agricultural, and appliance to name a few. To learn more about the advantages and the process please click the link above.
Powder coating is used across many industries whose products are exposed to harsh environments. Some of the most common are Agricultural, Construction, Appliance, Architectural, Automotive, HVAC, Lawn & Garden, Window Hardware, just to name a few.
Powder coating is an eco-friendly way to color metal. The powder adheres to the metal through an electrical charge, so no solvents are used. VOCs, which are dangerous to the environment, are not used in powder coating. Traditional liquid paints often contain VOCs. Powder coating has a cleaner environmental footprint, which allows you to produce parts with a clear conscience.
Powder coating is a cost-effective and efficient alternative to traditional painting. It requires less manual labor, raw materials and generates less waste, resulting in reduced costs for resources and disposal. Powder bases can be stored for later use without extra costs, making it convenient. Powder coatings are also quick to apply, reducing downtime and labor costs without compromising quality. This makes it an exceptional choice for clients seeking a fast and cost-effective project execution while maintaining excellent results.